MC-424SW : Complete Wafer Jar Assembly for 4″ Wafers 3.0″ Deep

The Horizontal Wafer Shipper MC-424SW is a comprehensive packaging solution engineered specifically for 4-inch semiconductor wafers. Designed to provide maximum protection during storage and transportation, this complete wafer jar assembly minimizes wafer breakage and contamination, ensuring the integrity of your valuable wafers.

Assembly Components

The Horizontal Wafer Shipper MC-424SW includes the following components:

• MC-424JL (Qty: 1) Wafer Jar and Lid: Constructed from high-quality, durable materials, the wafer jar and lid of the Horizontal Wafer Shipper MC-424SW offer robust protection against physical damage and environmental factors.
• MC-424ASL (Qty: 1) Foam Liner: The open-cell polyurethane foam liner in the Horizontal Wafer Shipper MC-424SW provides excellent cushioning and shock absorption, preventing movement and potential damage to the wafers.
• MC-400AFD (Qty: 12) Foam Disc Cushions: These foam discs offer additional padding between wafers within the Horizontal Wafer Shipper MC-424SW, enhancing protection against impact and vibration.
• MC-400TD (Qty: 15) Tyvek Separators: Tyvek separators in the Horizontal Wafer Shipper MC-424SW provide electrostatic discharge (ESD) protection and contamination control, preventing particulate shedding and foreign object debris (FOD).

The Horizontal Wafer Shipper MC-424SW is a complete packaging solution that includes all the essential components needed to safely and securely package 4-inch wafers. From its robust wafer jar and lid to the foam cushions and Tyvek separators, every element is designed to work together to minimize the risk of damage during handling and transit. This comprehensive assembly ensures optimal wafer protection, making it a dependable choice for your packaging needs.

Practical Applications

The Horizontal Wafer Shipper MC-424SW is suitable for a variety of semiconductor industry applications:

• Semiconductor Manufacturing: Securely transport and store 4-inch wafers between manufacturing processes, reducing the risk of damage and contamination.
• Wafer Storage: Provide a safe, long-term storage solution for wafers awaiting processing or shipment.
• Cleanroom Environments: The low-shedding materials and ESD protection make it ideal for cleanroom use, ensuring contamination control.
• Front-End and Back-End Sites: Facilitate the safe handling and movement of wafers between manufacturing sites, improving operational efficiency.

Key Features and Benefits

The Horizontal Wafer Shipper MC-424SW offers the following features:

• Complete Wafer Jar Assembly: All necessary components are included, providing a ready-to-use solution that saves time and resources.
• Optimal Protection: The combination of durable materials, foam liners, and Tyvek separators offers superior protection against physical damage, ESD, and contamination.
• Custom Fit for 4-inch Wafers: Specifically designed dimensions ensure a precise fit, minimizing wafer movement and potential breakage.
• Durable Construction: High-quality materials ensure long-lasting performance, allowing for repeated use without compromising integrity.
• Ease of Use: The complete assembly simplifies the packaging process, improving efficiency and reducing the risk of errors.

Advantages Over Other Packaging Solutions

The Horizontal Wafer Shipper MC-424SW stands out among other wafer packaging solutions due to its:

• Enhanced Wafer Protection: Superior design and materials minimize wafer breakage, reducing associated costs.
• Contamination Control: Low-shedding materials and ESD-safe components make it suitable for cleanroom environments and contamination-sensitive applications.
• Cost-Effectiveness: By reducing wafer damage, the Horizontal Wafer Shipper MC-424SW contributes to higher yields and lower total cost of ownership.
• Versatility: Ideal for multiple stages of wafer processing and transportation between manufacturing sites.
• Reusable Components: Durable construction allows for repeated use, reducing waste and lowering long-term packaging costs.

Why Use Malaster Products?

Malaster is a trusted name in the semiconductor industry, known for providing high-quality wafer packaging solutions. Choosing the Horizontal Wafer Shipper MC-424SW offers several advantages:

• Industry Expertise: Decades of experience in wafer handling and packaging ensure that our products meet the stringent demands of the semiconductor industry.
• Quality Assurance: Rigorous quality control processes guarantee consistent performance and reliability.
• Customized Solutions: Tailored sizes and configurations are available to meet specific customer needs.
• Exceptional Customer Service: Dedicated support for product selection and customization ensures you get the most suitable solution for your requirements.

Environmental and Economic Benefits

The Horizontal Wafer Shipper MC-424SW provides both environmental and economic advantages:

• Reduced Wafer Breakage: Minimizes financial losses associated with damaged wafers, contributing to higher yields.
• Reusable Design: Durable materials support repeated use, reducing waste and long-term costs.
• Sustainable Materials: Components are made from recyclable materials, supporting sustainability efforts.
• Lower Total Cost of Ownership: Enhances wafer protection, reducing overall costs and improving efficiency.

Industry Compliance and Quality Assurance

The Horizontal Wafer Shipper MC-424SW meets industry standards for quality and compliance:

• Cleanroom Compatibility: Materials used are suitable for cleanroom environments, meeting the cleanliness requirements of semiconductor manufacturing.
• ESD Protection Standards: Tyvek separators provide reliable ESD protection, adhering to industry standards for handling sensitive electronic components.
• Regulatory Compliance: Components comply with regulations such as RoHS and REACH, ensuring they are free from hazardous substances.
• Quality Management: Manufactured under strict quality control processes to deliver consistent performance.

Suggested Accessories

Enhance your wafer packaging and handling processes with accessories compatible with the Horizontal Wafer Shipper MC-424SW:

• Wafer Separators: Additional Tyvek separators for enhanced ESD protection and contamination control.
• Foam Cushions: Extra foam liners for customized cushioning solutions.
• Moisture Barrier and Shielding Bags: Protect wafers from moisture and electrostatic discharge during transportation.

For custom solutions or specific requirements not listed, please contact us at Contact@Malaster.com. Our team is ready to provide personalized service to meet your unique needs.

Conclusion

The Horizontal Wafer Shipper MC-424SW is the ultimate solution for securely storing and transporting 4-inch semiconductor wafers. Its comprehensive assembly and high-quality components offer unmatched protection against physical damage, electrostatic discharge, and contamination. Trust Malaster to provide innovative packaging solutions that deliver higher yields, reduced breakage, and significant cost savings.